CHP gasifier power
The
CHP acronym means "combined heat and power". In layman's terms, it
is a system to use wood to generate electricity, heat and/or hot water
(or any combination of two).
Some History
Since gasoline and petrol
fueled generators have been so cheap, not much attention has been paid
to woodgas technology. However, a similar technology was critical
to some countries during W.W.II for transportation. In Wartime Europe,
petrol became very expensive and sometimes was only available for the military.
However civilian tractors and trucks still needed fuel to operate so commerce
(especially food production) could continue. So "gasifier"
units were designed, constructed then bolted to the sides of many vehicles.
The units were dirty, stinky and temperamental but they were sometimes
the only non animal means of transportation grade energy.
During the last oil embargo,
some companies dusted off this technology. They found that a properly
designed gasifier can be cleaner and more efficient at extracting wood
heat than a typical stick burning wood stove. They are usually employed
to provide a low grade gaseous fuel to use in a burner for heat or in an
engine for producing heat, mechanical or electric energy. However,
gasifiers appear to have significant problems. One problem is that
a gasifier typically has a large startup time. A good design might
start in five minutes but a half hour may be required to reach full power.
Gasifiers also don't like to quickly change the amount of power produced.
This might make them suitable for running a steady vehicle load such as
a tractor, but an automobile in stop and go traffic would have sub par
performance. Also, tar, acid and abrasive ash production make engine
life much shorter unless extensive filtering and maintenance are done.
A Technology That Still
Has Possibilities
These problems make a gasifier
a poor choice for fueling a vehicle except in the most dire circumstances.
However, these problems are not as limiting in a stationary CHP unit.
For units employed heating hot water, sudden energy draws are provided
by the water tank instead of the CHP unit. For units employed in
building heating, only gradual power changes are usually needed.
Some CHP units can also provide steady electric capacity too. At
the small scale, the cost per watt of power is not cheap. A complete
gasifier system can cost thousands to build - and only provide the same
amount of electric power provided by a gasoline generator costing hundreds.
However, if the price of fuel is entered into the total cost of ownership,
small scale gasifiers may become more attractive than natural gas heating
or oil fired systems - plus they might be able to supply backup electric
power too!
Building A Small Gasifier
A few people still build
gasifier units as a hobby - attracted by the potential for low cost
fuel. Such renewable systems have several advantages over solar and
wind. First, a gasifier should be cheaper to initially build on a
per watt basis than a small PV system of equivalent power. Unlike
solar or wind, they also don't need a sophisticated storage system for
energy for cloudy, cold or windless days. They can also (in theory)
be made from materials that can be found near typical small towns.
To investigate woodgas, my
original plan was to build a small batch gasifier to see what the issues
are. The gasifier would have been a downdraft design made out of
pipe fittings based on the
Fluidyne
Pioneer Class gasifier design The wood gas would then be cleaned
and burned in an internal combustion engine. The engine, in my case,
would have driven a 5 HP Tecumseh (or Briggs and Stratton) engine. Once
controlled combustion was demonstrated, a mechanical load such as a generator
or water pump could then be attached to it to demonstrate mechanical power
ability. The untried part of the plan was to power the system using
wood pellets rather than wood chips.
What I found during my research
phase was that the logistical problems are just as important to address
as the technical ones. For me, I have concluded I currently lack the land resources to build a project at a useful scale using Woodgas. For example, many areas have zoning that effectively
prohibits ever being able to test such a unit within town boundries.
Carbon monoxide poisioning, explosion, fire hazard, toxic byproducts and
production of useless junk from worn out parts are all problems.
Fortunately, some modern day innovators have taken up the challenge.
Below are some terms that can be used to develop a vocabulary to talk to
these innovators.
Here are some book reviews of the
material I have collected so far
HOW
TO CONVERT WOOD INTO CHARCOAL AND ELECTRICITY - Lindsay
Publications.
This booklet describes how
to create a stationary wood system using a masonry oven and some fittings
that can power a Briggs & Stratton engine for around 1/2 hour per fuel
load. This setup allows batch charging of an automotive battery from
wood. The complete setup also produces a small amount of cooking
charcoal as a byproduct and unfortunately lots of icky tar that can become
a disposal problem. In my opinion, getting several solar panels would
be cleaner, simpler and more reliable. However, unlike solar panels,
this setup will work even on cloudy days! It is written in an almost
step-by-step manner and contains just the right amount of illustrations
and diagrams. So it is an excellent first project for those who want
immediate gratification on being able to get electric power from wood.
The project can probably be done by a layman but it is definitely something
that should be done in a rural area.
WOOD
GAS AS AN ENGINE FUEL - FAO
forestry Department
Say what you want about
the United Nations, but occasionally they do some good. This is a
good introduction on the issues of converting vehicles to gasifier power.
Some of the formulas are not quite as clear as they should be but you should
be able to get a general idea of what is going on. If you are seriously
contemplating making a vehicle run on woodgas, this should be required
reading so you can be familiar with the terms used. It covers the
gasifier, cooling and filtering. It also includes an analysis that
asks if converting a truck to woodgas would be "worth it". I'm not sure
if this publication can be ordered - but it can be read online HERE.
GENGAS:
THE SWEDISH CLASSIC ON WOOD FUELED VEHICLES - BEF
foundation
A rather thick book that
describes the history of wartime gasifiers and the politics behind their
use. It also has some technical information that might be useful
for the would-be constructor of an Imbert gasifier. The W.W.II designs
may not be the best ever, but they are "proven" technology. The gasifiers
should be able to be built with handyman knowledge and metal working tools
available via retailers such as Harbor
Freight. The book emphasizes gasifier and filter construction rather
than modern engine conversion. Since most modern engines use fuel
injection, a modern engine would need to be severely modified before it
could run on wood. However, this book along with an engineering degree,
a really well equipped machine shop and a fat bank account might allow
you to build that wood powered vehicle you've always wanted.
BIOMASS
DOWNDRAFT GASIFIER ENGINE SYSTEMS HANDBOOK - BEF
foundation
Another book filling in
gaps where GENGAS left off. Lots of ideas on how to measure gasifier
output and refine gasifier designs. If you get Gengas, pick up this
one too. In the proper hands, it would probably save some time when
designing a gasifier.
PRODUCER-GAS:
ANOTHER FUEL FOR MOTOR TRANSPORT - BEF
foundation
A really basic booklet introducing
the concept of gasification. Save your money. There is nothing
here you can't get from the other books on this page.
FUNDAMENTAL
STUDY AND SCALE UP OF THE AIR-OXYGEN STRATIFIED DOWNDRAFT GASIFIER:
- BEF foundation
For those who really want
to push the gasifier art to new levels, there is this book. It describes
a "new" type of gasifier called the stratified gasifier. It is clear
some major research money went into writing this book. The technology
looks promising - yet the book is far from a how-to guide. If you
are looking for thesis material, or possibly an idea for getting millions
in government grants, this may be your book.
CONSTRUCTION
OF A SIMPLIFIED WOOD GAS GENERATOR - BEF
foundation
This describes an "emergency"
stratified gasifier. Although it looks simple, it is NOT something
you want to be constructing during a crisis! Build one of these units
BEFORE you need it to see if it even works! (there are conflicting
accounts on if this simplified stratified design works or not) Another
problem is that some of the "common materials" mentioned are actually not
that common anymore! For example, the project requires a pair of
galvanized oil drums and galvanized pipe nipples. Drums of that nature
are now special orders and most hardware stores only carry PVC parts!
Still, most items should still be available via the Internet. Purchase
from BEF or look online for FREE!
About the author:
The author of this page
is William McCracken - a disclaimer
for this site can be found HERE
last updated 9-25-2005
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